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Capabilities:
Pilot Plant Equipment List
The advantages of Michigan Tech's Institute of Materials Processing is
that it has a large selection of equipment that can be drawn from to set
up a customized pilot plant test circuit, ranging from traditional
to advanced materials engineering and processing facilities.
Pilot Plant
Facilities
- 1. Physical/Chemical Processing Pilot Plant
10,000 sq. ft., multilevel high bay, control room
- 2. Thermal/Consolidation Pilot Plant
5,600 sq. ft., high bay, control room
- 3. Plasma System Pilot Plant
4,000 sq. ft., high bay
- 4. Warehouse
4,500 sq. ft, covered warehouse
- 5. Dust Collection System
- 6. Machine Shops
Two full machine shops including Electro-Chem Machine and N/C Milling Machine (ME, Met)
Minerals Pilot Plant Equipment
1. MATERIAL RECEIVING AND HANDLING
- 1 5-ton dump truck, Chevy C60
- 1 3/4 ton 4WD pick up truck, GMC 25
- 1 2t fork lift, Clark
- 1 front end loader, John Deere, 3/4 yard bucket
- 1 tow motor w/roll clamp
- 10 bins, 3 cu. yds. each
- 1 platform scale, Fairbanks Morse, 6250 lbs
- 2 beam scales, Fairbanks Morse, 1500 lbs
- 2 platform scales, Fairbanks Morse, 1500 lbs
- 8 buggies, 1000 lbs
- 1 Merrick weigh feeder (set-point control) 0-2000 lbs/hr
- 3 feeders, Jeffrey vibrating, type 1B, 3" pan
- 1 feeder, Syntron vibraflow, type FO, 7" pan
- 1 feeder, Eriez hi-vi, type 40A, 9" pan
- 1 feeder, Eriez hi-vi, type 50A, 17" pan
- 1 feeder and hopper, Eriez hi-vi, type 40A, 5" or 9" pan
- 1 feeder, constant speed, 12" x 12-ft long belt
- Various hoppers and bins
- Other heavy equipment: trucks, front-end loaders, bulldozers, mobile crane and clamshell available from the University Facilities Mgt. Dept.
2. BELT CONVEYORS
- 1 Barber Greene, 18" x 23 ft
- 1 Barber Greene, 18" x 21 ft
- 1 Lake Shore tote-all, 9" x 19 ft
- 1 New London, 18" x 18 ft
- 1 Barber Greene, 12" x 13 ft
- 1 12" x 5 ft
- 1 8-1/2" x 7 ft
- 1 8" x 6 ft
- 1 12" x 8 ft long
3. CRUSHING
- 1 Rogers jaw, 9" x 14", 20 HP
- 1 Traylor gyratory, type "TY", 15", 20 HP
- 1 Denver jaw, 5" x 6"
- 1 Massco crusher, 4" x 6"
- 1 coffee mill, No. 2, type "D"
- 1 protecting magnetic, Eriez, permanent, 6" x 24"
- Note: the Rogers jaw and Traylor gyratory are installed in closed circuit with a Simplicity vibrating screen, using conveyors to provide continuous operation.
4. SCREENING
- 1 Simplicity, model C, 2 ft x 3 ft (double deck)
- 1 Symons, type F, 2 ft x 4 ft (double deck)
- 1 Derrick, J24 36MS
- 1 Sweco, 24" diameter
- 1 Denver Dillon, 12" x 3 ft
- 1 Gilson shaker, 18" x 24"
- 1 Symons, type F, 3 ft x 8 ft (double deck)
- 1 Derrick, J18-60AW-2
5. GRINDING
- 1 Autogenous mill, Hardinge, 6 ft dia x 2 ft long, 24 HP w/load cells
- 1 Rod mill, Denver, 3 ft x 5 ft (inside liners), 30 HP
- 1 Rod-ball mill, Hardinge, 3 ft x 5 ft (outside liners), 20 HP
- 1 Rod mill, Hardinge, 2 ft x 3 ft, 5 HP
- 1 Ball mill, Hardinge tricone, 3 ft x 2 ft x 2½ ft, 10 HP
- 1 Attrition mill, Drais Type PM40STS-H, 40 liter cap.
- 5 Energy meter combinations (KWH - elapsed time meters), 3 phase
- 1 Recording KW meter, L and N, Speedomax H recorder
- 1 Bearing temperature recorder, Rustrak
- 4 Set Point Water Controllers
- 3 Magnetic Flowmeters
- 4 Density Gauges
- 1 Microtrac on stream size analyzer
6. CLASSIFICATION
- 1 Rake, Dorr-Oliver, 8" x 5 ft
- 1 Rake, Dorr-Oliver, 14" x 8 ft
- 2 Sieve bends, 12" wide x 51½" long with rapper
- 1 Sieve bend, Dorr-Oliver DSM, type T, 60°, 12" wide x 31½" long
- 1 Cyclone, Dorr-Oliver
- 1 Derrick, J18 60 AW
- 1 Cyclone, Krebs, 4" diameter
- 1 Cyclone, Krebs, 3" diameter
- 2 Cyclone, Dorr-Oliver, 3" diameter
- 2 Cyclone, Heyl and Patterson
- 1 Cyclone unit, Dorr-Oliver Multiclone, 50 mm dia., 2 units
- 1 Cyclone, Krebs Model U2-1436, 2" diameter
- 1 Dorr-Oliver set sizer, 10" dia x 4 ft (Met)
- 1 Dorr bowl, 9" double rake, 3 ft bowl (Met)
- 1 Evans hindered settling classifier, 4-4" chambers (Met)
- Note: Other specialized classification units are included with processing equipment.
7. PUMPS
- 2 Automatic Sump Controllers
- 2 Centrifugal, WEMCO Warman, model CAM, 4" x 3"
- 2 Centrifugal, Hazelton, type CB, model 2Z, varispeed drive, 3" x 2", 5 HP
- 6 Centrifugal, A.S.H., model AA-10-5, varispeed drive, 1½" x 2", 5 HP
- 1 Centrifugal, Gallagher, Vacseal, varispeed drive, 1½" x 2", 5 HP
- 1 Centrifugal, WEMCO, varispeed drive, 1½" x 2", 1.5 HP
- 3 Centrifugal, WEMCO, Warman, model BM, varispeed drive, 1" x 1½", 3 HP
- 1 Centrifugal, Carpco Warman, varispeed drive, ¾" x 1", 1.5 HP
- 6 Sand, Denver vertical, 1", ¾ HP
- 6 Sand, Denver vertical, ¾", 1 HP
- 2 Sand, Denver vertical, 1½", 3 HP
- 1 Gallagher, 1½"
- 2 Diaphragm, Dorr-Oliver, type VM, 1"
- 3 Diaphragm, Warren Rupp, Model SA1-A, 1" Discharge
8. GRAVITY CONCENTRATION
- 1 3 ft WEMCO HMS cone
- 1 4 ft x 4 ft dia HMS drums
- 1 6 in Dynawhirlpool HMS
- 1 Siphon sizer, Dorr-Oliver, 36"
- 2 Spirals, Humphreys, 24" dia
- 1 Hydroclassifier, Denver, 36" dia
- 1 Hydroseparator, 24" dia
- 1 Mineral jig, Denver, 8" x 12"
- 1 Mineral jig, Denver, 4" x 6"
- 1 Woodbury jig, 16" x 23"
- 1 Wilfley table, Massco, double deck, 40" x 18"
- 1 Wilfley table, Massco, single deck, 50" x 24"
- 4 Water elutriation columns, 3", 4", 5", and 6" dia
- 1 Hr 6" HMS Dorrclone
- 3 Marcy direct reading density scales
- 1 Nuclear-Chicago density gauge
- 1 WEMCO rising current classifier
- 1 30" mechanical gold pan (Met)
- 1 Deister Table w/sand deck
9. MAGNETIC CONCENTRATION
- 2 Wet drum cleaner, Dings, 24" dia x 12" XW3
- 1 Wet drum cobber, Jeffrey, type SS421, 30" dia x 18"
- 1 Wet 2-drum finisher, Dings, type 30 x 18W, 30" dia x 18"
- 1 Wet drum separator, Jeffrey, model 1510, permanent magnetic, 15" dia x 10"
- 1 Wet drum separator, Dings, 9" dia x 12"
- 1 Wet 2-drum finisher, Jeffrey, 12" dia x 4"
- 1 Dry belt cobber, Dings, type 15 x 16 MPTS, 15" dia x 16", 2 x 1/8"
- 1 Dry belt separator, Eriez MMS, model A30194, sytle 696, 14", 2" x 1/8"
- 1 Dry high intensity Carpco induced roll separator, model 121B 35 x 100 mesh
- 1 Magnetizing block, Dings, type 12 PM
- 1 Demagnetizing coil, 400 cycles, 3"
- 1 Demagnetizing coil, Dings, 9 AMP, 4-5/8" I.D.
- 4 Demagnetizing coils, 60 cycles, 3" and 4"
- 1 400 cycle A.C. generator, American Electric Motors
10. FROTH FLOTATION
- 3 7" x 7" x 20' Packed Flotation Column, 35-70 lbs/hr
- 2 2' x 2' x 20' Packed Flotation Column, 400-800 lbs/hr
- 2 Deister Flotaire 8" dia. Flotation Column
- 1 Unit, WEMCO Fagergren, 6 cells/unit, 20" x 20", size 12 runners
- 2 Units, Denver Sub A #8, 3 cells/unit
- 1 Unit Cell, Denver Sub A #8
- 1 DR conversion unit, Denver Sub A #8
- 2 Units, WEMCO, 18" x 18", 4 cells/unit
- 1 Unit, WEMCO, 18" x 18", 6 cells/unit
- 2 Units, WEMCO Fagergren, 2 cells each, 18" x 18", size 12 runners
- 3 Units, Denver Sub A #7, 3 cells each
- 1 Unit, Denver #5, 5 cells/unit
- 1 Unit, Denver #5, 3 cells/unit
- 1 Unit, Denver Sub A #7, 1 cell/unit
- 1 Unit, Denver Sub A#7, 4 cells/unit
- 1 Water demineralizer, Illco-Way
- 3 Conditioners, 1 ft3
- 1 Hi-intensity conditioner, 3 cells, 2 ft3/cell
- 1 Conditioner, WEMCO, 20"
- 1 Conditioner, Denver, 3 ft dia x 3 ft
- 1 Table dry reagent feeder, Denver, 6"
- 1 Table dry reagent feeder, Denver, 7½"
- 1 ¾ in Vibra Screw dry reagent feeder, 1/3 HP, 3 ft3 hopper
- 1 Wet reagent feeder, Denver
- 5 Wet reagent feeders, Clarkson
- 6 Wet reagent pumps, 3.0 to 30 cc/min
- 1 Recording controlling pH meter, model PMS
11. LEACHING
- 1 Autoclave, Sowers Dopp slurry mixing kettle, style HS, 5 gal.
- 3 Agitators, stainless steel, 11" x 11"
12. AGGLOMERATION
- 1 Pelletizer, saucer type 36" dia.
- 1 Balling drum, variable speed, 18" dia x 4 ft
- 1 Mix-muller, 1 ft3
13. THERMAL PROCESSING
- 1 rotary kiln, Bartlet-Snow, indirect fired, 12" dia. x 14 ft including metering and controls
- 1 reducing gas unit, G.E. Thermalene, model RT-4T
- 1 gas analyzer and recorder-programmer, Chromamax II, #7851
- 1 spray dryer
- 1 hot isostatic press (HIP), 2200°C, 75 ksi
- 1 hot press
- 1 AJAX magnethermic induction melter, 100 kw, 200 lb batch
- 1 gas-fired crucible furnace, 100 lb batch
- 1 EDS plasma system, 120 kw, robot controlled, 5 axis manipulation
14. CONCENTRATE HANDLING
- 2 thickeners, Dorr-Oliver, 5 ft dia x 3 ft
- 1 densifier, WEMCO, Simplex, 12" dia x 3 ft
- 1 drum filter, WEMCO, 18" dia x 12"
15. CONCRETE AND AGGREGATE
- 3 cement mixers
- 1 controlled temperature and humidity room
- See Laboratory lists for testing
16. GENERAL
- 1 traveling crane, Shephard-Niles, 5 ton
- 1 traveling crane, 10 ton
- 1 elevator, Detroit, 6000 pounds
- 1 air compressor, Gardner Denver, 30 HP
- DI water generator, 900 gal/hr
- 1 vacuum pump, Cenco Hyvac, 1½ HP
- 2 dust collectors, Roto-Clone, Type N, size 4
- 1 dust collector, Torit, Model 19FB
- 1 rectifier, Melaphone, Type J, 115V - 45A-D.C.
- 1 rectifier, 250V - 60A-D.C.
- 8 water flow meters, Fisher Porter, 1.4 to 20 U.S. G.P.M.
- 1 Allen settling cone, 42" dia x 36"
- 1 Allen settling cone, 30" dia x 24"
- 1 tank, aluminum, 1000 gal
- 2 tanks, 72" dia x 36", 630 gals.
- 1 batch mixer, Lancaster, type L.W.D., 0.6 ft3
- 4 mixers, Lightning, model HL, ¼ HP
- 2 batch mixers, 1½ ft3, ¼ HP, 120V
- 1 tank, aluminum, 72" dia. x 30", 530 gals.
- 1 tank, aluminum, 90" dia. x 36", 994 gals.
- 1 1800 gal. agitated holding tank
- 3 wet cutters for sampling
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